Capabilities
Vertical integration is why we can quote competitively and commit to a date. Every stage below is carried out on our own premises by our own team.
Vertical integration is the reason we can quote competitively and commit to a date. Every stage below is carried out on our own premises by our own team — which also means one accountable party if something needs to be corrected.
Development
Pattern making, grading, marker planning and prototype sampling from a tech pack or a reference garment. Fit, PP and size-set samples are issued for approval before bulk.
Materials
Knitted fabric and trims sourced from vetted mills against approved specifications. Recycled polyester and organic cotton are available on request.
Preparation
Automatic cutting with computerised markers, plus laser cutting for panels and appliqué. Bundles are ticketed and tracked by lot through the line.
Decoration
Seven multi-head machines. Flat, 3D puff, appliqué and patch embroidery, with digitised files approved by strike-off before bulk.
Decoration
Carousel printing with belt dryer. Plastisol and water-based inks, discharge, high-density and puff effects.
Decoration
Panel and all-over sublimation for polyester styles. Colour is measured with a spectrophotometer and compared against target values before a bulk run is released.
Decoration
Heat-applied transfers, numbering and name sets, plus seam sealing and taping for clean-finish performance garments.
Assembly
Twelve balanced lines running lockstitch, overlock, coverstitch, flatseam, feed-off-arm and specialised binding and elastic operations for knit construction.
Assurance
Thread trimming, ironing, measurement verification, labelling and hangtags. Five inspection points through the order. Every garment passes a metal detector before packing.
Logistics
Folding, polybagging, carton packing and barcode labelling to the buyer’s packing manual, with export documentation for sea or air shipment.
Before bulk
Every decoration goes to bulk only after a physical strike-off or sew-out is approved against the artwork — on the actual bulk fabric and the actual bulk colour, not on a substitute.
Embroidery
Digitised file approved by physical sew-out
Strike-off on bulk fabric before the run
Sublimation
Colour measured against target, not judged by eye
Assembly
The sealed PP sample is the line standard
Next programme
Send a tech pack, a reference garment, or a target price and quantity. You will get a costing and a sampling plan — not a brochure.
