01
Fig.
Production halls
Two halls — cutting, sewing and finishing; decoration.
The factory
Two halls.
One operation.
12,000 m² in the 1st Industrial Zone, 6th of October City. One hall for cutting, sewing and finishing; one for decoration. 1,500 people. Average age 30.
02
Fig.
Cutting
Automatic cutting, computerised markers, five laser cutters.
03
Fig.
Embroidery
Seven multi-head machines. Flat, 3D puff, appliqué.
04
Fig.
Printing
Three screen-printing carousels. Plastisol and water-based.
05
Fig.
Sublimation
Two printers and a calender. 5,000–6,500 pcs/day.
06
Fig.
Sewing
Twelve balanced lines. 505 industrial machines.
07
Fig.
Quality control
Colour assessment, 4-point inspection, end-of-line audit.
08
Fig.
Packing
Made in Egypt. Packed to the buyer’s manual.
Under one roof
Nothing critical
is subcontracted.
Cutting, decoration, assembly, quality control and packing all happen inside our own facility, on our own equipment, with our own staff. That is what lets us control the cost, the timing and the standard of every order we accept — and it is why there is one accountable party when something needs to be corrected.
- 2
- Production halls
- 12,000
- m² area
- 1,500
- People
- 12
- Lines
Sewing room
505 industrial machines.
Principal makes: Juki · Pegasus · Kansai Special · Cole · Jack
181
4-thread overlock
142
Single needle lockstitch
35
Cylinder coverstitch
18
Baby cylinder
17
Flatseam
14
Flat bed coverstitch
14
Overlock (Cole)
13
Double needle lockstitch
12
Feed-off-arm
10
Binding machine
Next programme
Visit the floor.
Factory visits and third-party inspections are welcome at any stage.